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Electromagnetic wire rolling mill equipment Production of high-precision copper flat wire with rounded corners ★ Applicable material: Copper rod (oxygen free or low oxygen) ★ Maximum incoming wire diameter of 8mm, product cross-sectional area ≤ 50mm ² ★ Rapid roller replacement ★ High precision hard alloy roller, roller runout<1 μ m ★ Dual servo drive rolling, maximum linear speed 350m/min ★ Electric roller gap adjustment Equipment components Payoff+drawing+flat rolling +edge rolling+ flat rolling +edge rolling +flat rolling+flat drawing+annealing+take up go to product group+
Electric vehicle motor flat wire drawing and rolling line Usage and characteristics: Used for the front part of the enamel production line, linked with the enamel production line, round drawing+flat rolling+flat drawing+flat drawing, used for producing small-sized enamel flat wire ★ Applicable materials: Copper rod (oxygen free or low oxygen) ★ Incoming wire diameter of 2~8mm, product cross-sectional area ≤ 30mm ² ★ Quick roll change ★ High precision hard alloy roller, roller runout<1 μ m ★ Dual servo drive rolling, maximum linear speed 50m/min ★ Electric roll gap adjustment Equipment components drawing-rolling-drawing-drawing Usage and characteristics: Used for the front of the enamel production line, linked with the enamel production line, using the "rolling+drawing" process (flat rolling+flat drawing+flat drawing), for producing small-sized enamel flat wire. ★ Applicable materials: Copper rod (oxygen free or low oxygen) ★ Incoming wire diameter of 0.4~2mm, product cross-sectional area ≤ 10mm ² ★ Quick roll change ★ High precision hard alloy roller, roller runout<1 μ m ★ Dual servo drive rolling, maximum linear speed 180m/min ★ Electric roll gap adjustment Usage and characteristics: Used for the front of the enamel production line, linked with the enamel production line, flat rolling+flat pulling+flat pulling, used for producing small-sized enamel flat wire ★ Applicable materials: Copper wire (oxygen free or low oxygen) ★ Incoming wire diameter of 0.05~0.5mm, product cross-sectional area ≤ 3mm ² ★ Quick roll change ★ High precision hard alloy roller, roller runout<1 μ m ★ Dual servo drive rolling, maximum linear speed 150m/min ★ Electric roll gap adjustment go to product group+
Drawing and Rolling mills for Flat Brass, stainless steel, carbon steel Usage and characteristics: Suitable for producing high-precision alloy flat wire with rounded corners through the "drawing and rolling" process ★ Applicable materials: brass, stainless steel, carbon steel, etc. ★ Incoming wire diameter of 2~8mm, product cross-sectional area ≤ 30mm ² ★ Quick roll change ★ High precision hard alloy roller, roller runout<1 μ m ★ Dual servo drive rolling, maximum linear speed 180m/min ★ Electric roll gap adjustment go to product group+
Toothbrush Anchor Wire Rolling mills drawing and dual spool take up line Toothbrush Anchor Wire Production Line:Payoff+Rolling+Drawing+Take up. anchor wire is tailor-made to perfectly meet the individual requirement profiles. Our wire is available in various profiles. This wire is used for anchoring bristles in high quality toothbrushes and fine brushes. Wires has the high degree of protection against the bristle elements being pulled out. Wide range of sizes and packaging options are available for anchor wire. Profile & Surfaces Flat profile single sided grooved Flat profile double sided grooved Flat profile un-grooved Special profiles Advantages No deformation of the anchors during punching No damage to the fibers during punching Excellent dimensional stability and accuracy during the punching process Exceeds industry tuft retention requirements by more than 100% Also suitable for wooden toothbrushes go to product group+
6-dies drawing+five stations precision rolling mills Production scope: Suitable for rolling copper flat wire with rounded corners. Finished product cross-section: 3-25 mm ² wire R-angle and tolerance: in accordance with the latest version of GB/T 5584 R-angle: 0.5-1mm 1≤b/a≤12 Feed material: Low oxygen copper rod (SCR or equivalent). Finished product size accuracy: Inlet diameter: Φ 3~Φ 8mm, with no oil, dust or dirt on the inlet surface, and no intermediate annealing treatment; Thickness direction: ± 0.005mm; Width direction: ± 0.01mm. Rounding radius: in accordance with GB/T 5584. Acceptance criteria: Feed material: Low oxygen copper rod (SCR or equivalent); Incoming line: wire diameter ≤ Φ 8mm, tensile strength ≤ 250MPa; Line diameter range ≤ 0.01mm; Finished product thickness and dimensional accuracy: ≤± 0.005mm; Surface roughness: ≤ Ra0.8 without bamboo joints Size measurement method: The whole machine runs steadily at the set speed for 5 minutes before rolling for 200 meters, removing 50 meters of tail samples, taking 150 meters of samples, and measuring any size. Wiring quality: The wiring is neat, the gaps are uniform, flat, and there are no defects such as buckling, stacking, or bending. The U-turn wiring is smooth; Note: Acceptance of the status of the I-shaped wheel (based on the inner hole of the I- shaped wheel, radial runout ≤ 1mm, inner side runout ≤ 1mm). Acceptance quantity: Select three typical specifications (to be provided by the customer), with each specification not exceeding 3000Kg. Tensile strength of incoming line: ≤ 250MPa Rolling passes: 5 passes Operating speed: The maximum designed linear speed is 400m/min, and the rolling and drawing processes are determined through negotiation between both parties; Or refer to the production process of Party B in the same industry and similar models. (Party B shall cooperate with Party A to develop production processes and meet Party A's product process requirements) go to product group+
Ultra Thin Flat Wire Rolling mills with inductive annealer A specially designed production line for copper flat wire to produce ultra-thin silver-plated copper flat wire。 1.Design Features (1) Drive control: stepless speed control by servo motor, freely adjustable within 0-120 m/min; the touch screen shows the current main-machine speed. Rotation of the tension bar drives a precision resistor, and the resulting resistance-change signal is processed automatically by the PLC, which adjusts the motor speed so that the tension bar stays stable and the optimum tension is set, keeping the finished wire diameter uniform. (2) Wire feeding: shaft-type powered pay-off machine. (3) Flattening: precision rolls pressing in synchronism, with in-line laser diameter gauging. (4) Haul-off: wheel-type split winding. (5) Transmission: direct-coupled servo motor and gearbox throughout. (6) Take-up: shaft-driven precision take-up machine. 2.Performance Parameters: (1) Inlet wire range: 0.1-1.0 mm (2) Finished wire range: width 0.3-3.0 mm, thickness 0.03-0.3 mm (3) Mechanical speed: 120 m/min (Max) (4) Max. roll pairs: 3 pairs, width 40, (5) Roll outside diameter: Φ106 mm x 2 + Φ106 mm x 1 (6) Rolling width-to-thickness ratio: #45, laser diameter gauge (7) Rolling passes: three passes (Max) (8) Induction Annealing passes: two passes (Max) (9)Installation power:33KW go to product group+
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