ER4043 ER4047 ER5356 ER5183 ER1100 ER5087 All Kinds Of Alloy 0.8-4.0mm Mig Tig Aluminum Welding Wire manufacturing whole line Note:This quotation includes technical guidance, we provide a complete solutions to help customers produce high quality welding wire

ER4043 ER4047 ER5356 ER5183 ER1100 ER5087 All Kinds Of Alloy 0.8-5.0mm Mig Tig Aluminum Welding Wire manufacturing whole line, such as drawing,shaving,annealing , layer winding machine ,straightening cutting with embossing

ER4043 ER4047 ER5356 ER5183 ER1100 ER5087 All Kinds Of Alloy 0.8-4.0mm Mig Tig Aluminum alloy Welding Wire manufacturing whole line Note:This quotation includes technical guidance, we provide a complete solutions to help customers produce high quality welding wire

Compact design:1/2/4 lines option ,ELECTRIC Horizontal/VERTICAL ENAMELING MACHINE Suitable for the production of round/flat enameled copper and aluminum wire Horizontal/vertical high speed wire enamelling machine with online drawing. R&D and manufacturing team with more than 35 years of experience,100 sets of annual production capacity. High speed wire enamelling machine with inline drawing OF zero pollution and zero power consumption in oven in December 2013 , DV 140-180, total power consumption less than 500Kwh/ton, the indicators are far more than domestic and foreign competitors. ◎ENVIRONMENTALLY FRIENDLY Much more technologies and experiences concerning heat recirculation and catalyst combustion, controlling VOC emissions less than national standard by enough effective methods. Main catalyst is imported from Germany,Ultra-high conversion efficiency, temperature up to 800 C. Exhaust gas treating catalyst is standard configuration.Effective from 320C，do not need any auxiliary heating, reducing carbon and hydrogen content in the exhaust gas. NOX treatment system is optional, by that we achieve the true meaning of zero pollution. ◎ENERGY SAVING Developments of catalyst combustion and heat exchange efficiency. Heat dissipation by radiation has been decreased by modifications of heat insulations. Exhausted heat has been effectively transferred to supplementary facilities such as steam generator and etc. Energy consumption is reduced to a significant level by all these measures above. ◎Compact New compact enamelling machines is adapted for copper, aluminum andetc. ◎ARTIFICIAL INTEL IGENCE Provide complete set of automatic computer control system and intelligent unmanned factory according to the requirement of customer, which lead to high stability ,high reliability and high efficiency.

Fourth types PV ribbon making equipments 1.PV Ribbon 2: PV Round wire 3. PV Segmented round flat welding tape for Module ,4.PV Triangle wire ， More information:Whatsapp/Wechat 008618913191585 jerrypro@qq.com www.newleadgroup.com Copper ribbon for photovoltaic panels The so-called interconnect ribbons – tinned copper ribbons that are soldered onto the silicon wafer – take away the energy produced photoelectrically. The connection of these interconnect ribbons with the rectifier takes place via the so-called busbars – slightly larger copper ribbons that are also tinned. NEWLEAD supplies highly productive rolling mills for the rolling of interconnect ribbons and busbars from round copper wire. The rolled ribbons are formed into coils and can then be annealed and tinned in later processes. High requirements as to dimensional accuracy and straightness of the ribbons are placed on the rolling mill, since only this allows smooth further processing of the ribbon.

Advantages of this safe investment choice Increase in quality: High surface quality of the wires due to the optimized wire path (2° inclination of the gearing/drawing capstans) innovative drawing die holders with high-pressure cooling of the drawing dies Increase in productivity: Reduced downtime when changing the machine setup for different dimensions via multi-motor drive technology (quick drawing die change system) Reduced downtime due to touch screen- Based user guidance and fault display Cost-effectiveness: Reduced tool consumption (drawing capstans, drawing dies) with minimized-slip operation
energy savings of up to 20% are achieved by switching off unused drives long service intervals and extended drawing tool service life minimize the requirement to stock and use spare parts Reduced consumption of oil and drawing lubricant Design: Optimized wire cooling/lubrication (due to the fully-immersed drawing basin) flexible adjustment of the wire elongation per draft Individually driven drawing shafts in horizontal tandem layout three-phase AC drives, water-cooled and maintenance-free Ergonomic and user-friendly machine design, with easy maintenance no noise protection cabin required up to 85 dB (A)
helically geared precision gearing for extremely smooth operation and uniform load transmission vibration-damping grey cast iron housing for long service life Highly reliable separation of drawing emulsion and gear oil via mechanical seal (long service intervals)

Single-wire drawing lines and system components for intermediate, fine and superfine wire drawing Top quality, reliability and performance Newlead single-wire drawing lines for intermediate, fine and superfine wire used in the manufacture of electronic equipment and special applications are determined by the highest requirements on the product. Get an overview of the range of wire drawing machines, drawing lines and continuous resistance annealers. More information on the most important developments is provided in the technology section.

Single-wire drawing lines and system components for intermediate, fine and superfine wire drawing Top quality, reliability and performance Newlead single-wire drawing lines for intermediate, fine and superfine wire used in the manufacture of electronic equipment and special applications are determined by the highest requirements on the product. Get an overview of the range of wire drawing machines, drawing lines and continuous resistance annealers. More information on the most important developments is provided in the technology section.

Multiwire drawing lines and system components for intermediate and fine wire drawing Designed for user-specific configuration Typical wires which can be produced on multiwire drawing lines are copper wires for highly flexible cables, automotive cables, battery cables and installation cables. Newlead multiwire drawing lines have had an outstanding reputation for long lifecycles for years. Because of their modular design Newlead multiwire drawing lines can be adapted to different customer requirements with great flexibility. Get an overview of the system components ranging from pay-off systems to continuous resistance annealers. More information on the most important developments is provided in the technology section.

Versatile single spoolers and double spoolers Compact, cost-effective, open to diverse systems Due to the variety of types, Newlead spoolers can be seamlessly integrated in complete lines. All the machines are naturally designed for durability and to be easy to use and maintain. Get an overview of the range of Newlead wire spoolers for automatic or manual spool loading and unloading.

Straight line drawing machine(Individual motors, variable frequency motor and servo motor option): Application：Such a machine has been applied widely in high, medium and low carbon wire, steel cord wire, bead wire, steel rope, welding wire, galvanized wire, PC strand, spring wire, stainless steel wire, SS Wire, nickel wire, Ti wire, Al alloy wire, ACS,screw wire,golden steel busbar and so on.

Video site:https://youtu.be/IN2HCBk4LVc Design: • universally applicable for bunching and stranding of insulated conductors • working height of 1300 mm for all range of double twist stranders • rotor bearings with temperature control & vibration sensor • automatic traverse with flange detection Increase in quality: • adjustable winding force • strong compacting degree achievable • smooth cable passage for highest quality of conductor • compacting rollers or long set of post- formers useful for special cables • motorized compacting die with cable lubrication • dancer tension control for winding the cable onto the spool (optional) • perfect repeatable product quality Increase in productivity: infinitely variable lay length for max. flexibility by virtue of the haul-off capstan with separate drive without change gear • highest flexibility for the production of sector-shaped conductors, insulated cables, ropes and strands • telemetric system for reliable contactless data transfer • highest automation, best production control via recipe management 1. Main technique parameter: 1.1 Usage: PVC wire, flexible copper wire and Aluminum wire; 1.2 Inlet diameter: Flexible copper wire: 1.0 mmφ- 3.2 mmφ/ 7 cores; PVC wire: 2.0 mmφ-6.5 mmφ/2 - 4 cores; Aluminum wire: 1.6mmφ- 3.2mmφ/7 cores. 1.3 Stranding Sec. Area: 3.5-350 mm2; 1.4 Lay pitch: 40- 350mm (can changeable according to the customer’s requirement) Automatic calculus adjustment; 1.5 Twisted wire diameter: Soft copper wire Twisted outer diameter: 3.0 mm -25mm φ 1.6 Twisted outer diameter of PVC wire: 5.0 mm diameter -15 mm diameter 1.7 Stranding Direction: S: Z; 1.8 Twist speed: 1000RPM/Max (2000TPM)

Aluminium alloy welding wire making machinery ,such as rolling, drawing,shaving,annealing and layer winding machine

Aluminum alloy welding wire making machinery ,such as rolling, drawing,shaving,annealing and layer winding machine

EDXRF Energy Dispersive X-Ray Fluorescence Spectrometer Chemical analysis 1.Halogen-free directive testing 2.Alloy analysis range(especially light elements) Composition analysis and grade determination of aluminum alloy Composition analysis and grade determination of copper alloy Composition analysis and grade determination of SS Composition analysis and grade determination of steel alloy,cast iron and pig iron 3.Analysis of plating thickness Plating component analysis Plating solution environmental analysis 4. Packaging Directive testing (94/62 EC) Cd+Pb+Hg+Cr6+< 100 5. Toy Directive testing standardsEN7 3

wire pointing machine of rod breakdown machine and intermediate wire drawing machine

compact coiling machine compact winding mahine compact spooler, to make wire layer winding coil , easy transport.

medium wire drawing machine,Inlet:2.5-3.5,outlet 0.4-1.8mm. with or without online continuous annealer, High speed , gear transmission.

1040 coiling labeling wrapping all-in-one machine A. Characteristics: 1). Can be wire feeding by the pay-off unit or directly connected to extruder. 2). The yield of wire coil four times manual coiling (take 200M wire coil for example). 3). The automatic glue film coiling machine for wire coil automatic packaging and labeling after coiling. 4). The yield 7 times manual when automatic coiling and winding glue film. 5). This machine adopts servo motor flat cable system, the wire coil is beautiful. 6). Adopt touch screen man-machine interface operation panel, easy to operation. 7). The RAM of microcomputer can store 99 different of wire coil specifications, when you need to change the products specification, can be read stored specification, do not need to input again, can produce immediately. 8). The machine equipped with automatic detects error function, can be send out a warning to remind the operator when there is a problem. B. Performance specification: 1). Power: AC 380V, three phase, 50Hz (China), or specify by customer. 2). Operation direction: 3). Suitable for ψ3-ψ12mm building wire. 4). Design speed of cradle plate head: 780 RPM Max. 5). Wire coil size: 6). Outer diameter ψ400mm Max. × height 50～120mm; 7). Inner diameter of wire coil depend on cradle plate head specification, the specification range: ψ140mm，height 65-90mm. 8). Wire feeding mode of finished product: hold wire type. 9). Rule guide unit: rule counting unit 0.01M, prediction automatic speed down, automatic cradle plate action flow when meter is arrived. 10). Traverse device: Adopts the Japanese Mitsubishi servo motor traverse, synchronization with mainframe of cradle plate. 11). The whole machine control by electrical circuits: adopts the Mitsubishi microcomputer programmable controller (PLC). 12). Operation panel using the man-machine interface (Graphic Operator Interface). 13). Instrument and switch on the operation panel: touch screen and speed regulation knob. 14). Speed adjusting by speed regulation knob. 15). The machine PLC have power frequency spark tester contact. 16). Used in BV wire spark test, can be automatic spark breakdown point or continue to coiling function after artificial marks. 17). The machine PLC have diameter measuring instrument contact. 18). When the diameter not reached standard, can be automatic eliminate waster wire or continue to coiling function after artificial marks.

Al flux-cored wire and Al brazing wire manufacturing whole line solutions 4043,4047,5356,6061 and so on. Aluminum brazing wire (XR-4047) is a solid aluminum silicon brazing wire,which needs to be used with aluminum flux paste. ①　Composition is 4047, conforming to American Standard BAlSi-4 ②　Spool:Φ1.0、Φ1.2、Φ1.6、Φ2.0 6kg/reel 1reel/box ③　Rod: xn--(1-4bc.xn--62-4bc5046b.xn--02-4bc5046b.xn--43-4bc5046b.xn--03-4bc5046b.2)*1000mm 5kg/box or 10kg/box ④　Ring: According to customers’ measurement Al flux-cored wire is a composite made of aluminum-silicate alloy (outside) and white fluoride flux (inside). The white flux is non-hygroscopic, non-corrosive and needs no cleaning after brazing. It is used to flame braze, induction braze and furnace braze aluminum heat exchanger for condenser, refrigerator, air conditioner, heat pump, cold storage aluminum platoon, various aluminum pipes and parts. If you plan to produce Al flux-cored wire and Al brazing wire,please feel free to ask.We supply the whole line solution.

Grounding, Lightning Protection, Surge Suppression and Lightning Warning cable manufacturing whole line solution 1. Drawing step Drawing Aluminum rod/copper rod to get the Wire diameter required 2. Core cable twisting-630mm PLC cantilever type single twister 3-7PCS wires twisting into core cable 3:6- 7-8 Core cables twisting into final cable

The interconnect ribbon is responsible for transmitting current within a solar cell array. The photovoltaic interconnect ribbons produced by our company possess excellent electrical conductivity, good dimensional stability, and superior welding properties. These characteristics ensure that the photovoltaic interconnect ribbons work reliably and efficiently in practical applications, significantly enhancing the energy output and service life of the entire photovoltaic system. Video site:https://youtube.com/shorts/yUvxDyWmeg8?si=iyDJ1ew9tpUhm3Au

Whole line solution for manufacturing pv cable ,including drawing machine, tinning machine, bunching machine, extruder line.

Junction Boxes for Use in Photovoltaic Modules and Panels Product Model PVMH280 Rated Voltage IEC1500V/UL1500V Rated Current 12/15A Ribbons Width Max 8mm Glue Volume 24/50mL Wire Size 4.0mm2/12AWG Protection Degree IP68(1m,1h) Safety Class Class Ⅱ Flammability Class UL94-V0,5VA Insulation Material PPO/PA66 Metal Material Copper Overall Dimension 100*75*15mm Temperature Range -40℃~+85℃

Production introduction of welding wire project 1 Welding wire production process: composed of main equipment, auxiliary equipment and energy supply equipment. 1、 Main equipment: （1）、 It consists of wire drawing, copper plating and winding. （2）、 Wire drawing is to draw the purchased raw materials from the wire diameter of 5.5 or 6.5 mm to the required wire diameter specification. Copper plating is to coat the surface of the drawn wire with copper layer, and winding is to package the finished products from the large spool to the small size package required by the market. 2、 The auxiliary equipment includes spools, pointing machine, butt welding machine, packing machine, and laboratory instruments. 3、 Welding wire energy supply is provided by customers, including power supply, water source, compressed air source, boiler and pipeline heat source. 4、 Welding wire production accessories: including wire drawing die, chemical raw materials and plastic plate, heat shrinkable film and carton, etc. Main production equipment and process flow ( the production process of gas shielded welding wire) 1. The rough drawing process removes the rust layer on the surface of the 5.5mm raw material through the pretreatment line and draws it to 2.1-2.35mm. 2.The fine drawing is 2.35mm to 0.8mm-1.6mm 3.Copper plating (Options) 3.1Fine wire drawing with online copper plating 3.2 Multi wire copper plating line 4.Layer winding machine

Main specification 1. Production process 1.1 First step:Drawing 5.0/5.5mm to 0.8-2.0mm and copper plating to manufacture 0.8-2.0mm MIG wire 1.2 Second step:Layer spooling MIG wire 0.8-2.0mm on 270/300 spools 1.3 Third step:Barrels Winding wire 250-350kg/barrel 2. Equipment capacity [1]. According to 0.8mm-30%, 1.2mm-50%, other 20% considered. [2]. The annual working hours are 6600 hours, 330 days per year, and the production capacity is considered 20 hours per day. [3]. Capacity of SDMP500/7+400/7+2 drawing and copper plating line is 2400 tons / year of 1.2mm 3:Video sites 1. SDMP500/5+400/7+2 drawing with copper plating https://youtube.com/shorts/qVyzQGVL6ng?feature=share 2. NL-5DA Automatic layer spooling https://youtu.be/E99GSbkv27A 3. BWM500 Barrels winding machine https://youtube.com/shorts/Ss91xucswHo?feature=share

Five types PV ribbon making equipments 1.PV Ribbon(Flat wire) 2: PV Round wire 3. PV Segmented round plus flat welding tape for Module ,4.PV Flat Plus Triangle wire 5. Busbar Technical parameters: Segmented Round plus flat / triangular plus flat welding strip is a segmented high-efficiency welding strip composed of circular section and flat section by adopting the latest segmented rolling production process, in which the circular section is welded with the front of the battery, and the flat section is welded with the back of the battery. Compared with traditional welding strips, segmented welding strips have the following advantages: 1. Reduce the cell spacing and save the component cost; 2. The flat welding strip is used at the back of the battery, which can reduce the welding stress, reduce the hidden crack of the battery, and effectively reduce the partial welding and false welding; 3. Under the condition of constant module power, the amount of EVA on the back of the battery can be reduced and the material cost of the module end can be saved.

Product Description: AL 503 is specialized in lubricating welding wire to decrease the friction when feed the wire to welding gun, which make wire moving smoothly. It is suitable to be coated by CWR electrostatic oiler. Resistivity greater than 102 MQ, viscosity greater than 40cst. ● Good lubricity; ● welding smoke is small; ● The smoke produced by high temperature is harmless to human body; ● Suitable for electrostatic coating. Professional for metal and aluminum alloy welding material surface lubrication and rust prevention. > Stainless steel welding wire > Aluminum alloy welding wire > Flux cored wire > copper-plated welding wire

Whole line solution for SS welding wire ,MIG and TIG production Line,including :drawing with cleaning,annealing with cleaning, rewinding, straight-cutting machine and so on.

Drawing Machine Designed for Copper,Copper Alloy,Silver, Inlet 1.2-2.0 copper, copper alloy,silver,Outlet 0.2-0.9mm Video site: 1.https://youtube.com/shorts/z14BG78SwfY?si=Bolqkh_oqchXeqqZ 2.https://youtube.com/shorts/rE8_E902ngI?si=Ytz8h3YLIpr66Snf

Wire Annealing Furnace For Nickel Alloy Wire Titanium Alloy Wire Copper Alloy Wire. 1.wire diameter 0.01-1.2mm,2.Servo traverse .3.Servo Take up. Video site:https://youtu.be/oxulHTacEvk?si=2Fux95wgRmzLcqM7

Video site:PV Busbar Drawing Rolling Mills Annealing Tinning Line Solar busbars are crucial components in photovoltaic power generation systems, as they provide efficient power transmission between solar cells and contribute to optimizing the overall performance of the system. Through continuous improvements in the production and manufacturing technology of busbars, our company produces solar busbars that meet the demands for higher efficiency and reliability. These busbars are designed to fulfill the requirements for enhanced performance in photovoltaic systems

Precious metal wires casting machine , large wire drawing machine,ultra fine wire drawing machine, Annealing wire machine, rewinder , whole line solution. Semiconductor wire making machines. Video site: 1.https://www.facebook.com/share/v/icHWNtrH769ZLHVZ/?mibextid=WC7FNe 2.https://www.facebook.com/share/v/hsZfMPYVQQsPLpsC/?mibextid=CTbP7E They have formed a technical team composed of doctoral students, professors, senior engineers, etc. The aim is to deeply cultivate technology and develop a complete set of ultra-fine wire drawing equipment, including gold, silver, copper, aluminum wire, stainless steel wire, nickel wire, tungsten wire, molybdenum wire, carbon steel wire, iron wire, etc., for chip packaging, photovoltaic, medical, electronics, etc, Communication and other application fields, helping the development of China's semiconductor and metal ultrafine wire industries! Finished product:0.01 To 0.05 To 0.1m option

The aim is to deeply cultivate technology and develop a complete set of ultra-fine wire drawing equipment, including gold, silver, copper, aluminum wire, stainless steel wire, nickel wire, tungsten wire, molybdenum wire, carbon steel wire, iron wire, etc., for chip packaging, photovoltaic, medical, electronics, etc, Communication and other application fields, helping the development of semiconductor and metal ultrafine wire industries!Precious metal wire industry production technology and equipments are: Casting furnace,minuteness non-slip wire drawing machine,medium non-slip wire drawing machine,large double drum drawing machine,precious metal minuteness slip wire drawing machine,four-wire horizontal annealing furnace, two-wire vertical annealing furnace,four-wire rewinder,two-wire (four-wire) vertical rewinder,double-wire aluminum rewinder,fully automatic ultrasonic cleaning machine,take-up and pay-off machine, technology assistive equipment (such as: all kinds of guide wheel, wire traverse, clips) etc.

Wire Sanding Machine For Steel wire Nickel Wire Titanium Wire. Model:NEWLEAD—1180Plus Replace pickling，installation in front of the wire drawing process ,for the steel wire derusting, derusting process does not use any chemicals, no pollution, no emissions, derusting effect is better than pickling way 1、Usage： This machine can be used after mechanical descaling wire. Then the method of mechanical polishing cleaning, will rust on the surface of the wire divisible, replacing traditional pickling process, environment protection and energy saving.

WELDING WIRE：CO2 Gas Shield Welding Wire ,Electrode,Submerged Arc Welding Wire,Flux.Cored Welding Wire,Aluminium Welding Wire,Stainless Steel Welding Wire,Ti Wire,Copper Alloy Wire.

Our automatic bobbin changer is used whenever the highest demands on productivity and reliability are required. Thanks to an intelligent modular concept, the spooler can be adapted to all types of bobbins, whether cylindrical or biconical, from a bobbin size of 100 mm to 800 mm. Precise stepper motor controls in connection with powerful pneumatics ensure a long service life and low maintenance costs. A fully automatic rim correction always delivers the best package quality, and the variable package magazine can accommodate all the packages in a shift. Options such as the electronically controlled dancer or the oscillating wire diameter measuring device add to the efficiency of this machine. The extremely user-friendly bobbin changer is the result of many years of cooperation with our customers. Because only together can we find the best solutions. Thanks to the modular concept, this bobbin changer can be combined with a wide variety of drawing machines.

The patented Prima- ry Wire Wipe System (PWW) is a compact, mechanical wiping sys- tem for removing visi- ble particulate surface buildup such as dirt and fines, as well as excess drawing material from wires, strands and tapes. The material to be wi- ped off passes through two mirror-image, counter-rotating strips of 150 mm wide non- woven tapes. Wires and strands are guided transversely to the nonwoven tapes. Band shaped material is guided against the running di- rection of the two nonwoven tapes.

Oil water separation system specially designed and developed for the wire drawing industry Water can be recycled The processing capacity of concentrated oil has been reduced to 1/10 Video site:https://youtu.be/KNh-Spc2Uko?si=A6OFpHUv7i8t5flT

CTC Conductor production line is a specialized equipment used for manufacturing transposition wire windings for energy-saving transformers of 1000 kVA and below. The main function of the equipment is to accurately perform small edge bending on a certain number (odd) of enameled flat wires through a transposition device, repeatedly cross transposition, weave them into bundled wires, and then wrap them with paper insulation to become products. Structural features: (1) This production line can be customized with 24-96 tray output lines according to customer requirements. Crossing type ultra long distance laying, with a large laying angle of less than 16. Medical grade stainless steel conduit with mechanical complete anti twist system and inner wall mirror treatment. (2) Forced horizontal device with fine adjustment tension for 8-10 ° (3) constant pressure double push type displacement operation, displacement distance 22-35mm, no gap adjustment, displacement action frequency<120 times/minute. The surface of each mold can be coated with ion spray industrial ceramic technology (4) tension complementary paper packaging, with an overlap coefficient of 40% -70% set arbitrarily, a gap winding width<2mm, and a self selling cross shaped wire frame. (5) Dual station track type traction, inductive display and adjustment of traction force (6) adopts AC servo variable frequency drive+program controller+industrial control type 14 "color screen+communication method for data exchange, realizing high-precision synchronous control, memory and self correction, remote diagnosis of each component's separate transmission. 1.https://youtu.be/TQMnqm9x3sA