Suzhou Newlead Augmented Intelligence Equipment Co.Ltd

Products

Online Pinhole detection: High-voltage Film Continuity Tester Pinhole detection: High-voltage Film Continuity Tester Performance Characteristics of Product ◆Reference executive standard for pinhole detection: High-voltage Film Continuity Test Method in GB4074.5-2008/IEC60851; ◆To detect pinhole and particles (enamel tumor) on surface of enameled wires of different wire sizes and shapes in the production line; ◆Fully computer-controlled, Windows XP Chinese operation interface, a host is capable of controlling 96 routes of enameled round wires or 48 routes of enamel flat wires; ◆Two networking modes (wire or wireless transmission) is optional based on user’s actual production environment, facilitating system upgrade and expansion; ◆Facilitate circuit detection, provide mature software design, high accuracy and easy operation; ◆High detection sensitivity, durable and no damage to test samples; ◆Particle and pinhole detection can be conducted by the same detection head; ◆Each detection head can perform such functions as pinhole counting, particle counting, pinhole acousto-optic alarm and continuous defect (bare wire) acousto-optic alarm, timely and clear reporting defect location; ◆All records of each detection head are automatically stored in the database and when detection is not stopped, can be viewed at any time and the query results be printed; ◆It supports full-automatic detection, wire change clearing and wiring length calculation can be interlocked with enameling machine without requiring additional operation. Major Technical Parameters Speed measurement mode Pulse/speed Pinhole detection voltage 350V, 500V, 750V, 1000V, 1500V, 2000V, 2500V and 3000V is optional Test voltage error <5% Steady state short-circuit current 25±5цA Counting frequency for bare wire in contact 500±10n/min Voltage drop caused by 50MΩ defect resistance <75% Response time of defect counting circuit 5±1mS Particle differentiation level Level 25 Working environment Temperature: 0-70℃ Relative humidity ≤75% Input power AC220V±5% 50Hz Consumed power <650W go to product group+

Enamelled winding wire temperature index voltage tester Performance Characteristics of Product ◆Executive standard: GB/T4074.7-2009/IEC60172: 1987 and GB/T4074.8-2009; ◆Meet the requirements of standard GB/T6109-2008, GB/T7095-200, GB/T23310-2009 and GB/T23311-2009; ◆Withstanding voltage test that is used to determine the temperature index of enameled round wires with nominal conductor diameter 1.500mm and below and of enameled flat wires of 3.000mm (narrow side)×8.000mm (wide side); ◆Withstanding voltage test is conducted for a group of samples (11 samples for each) after repeated heat aging until all samples fail in withstanding voltage test; ◆Voltage ranging 250～5000V can be set at any value according to wire size of test samples; ◆Conduct automatic detection and adjustment for set voltage value; ◆Test time and withstand voltage time interval for each test sample should be 1s; ◆Clamp a group of test samples (11 for each) once, available to complete withstand voltage test for any of sample one by one or individually, all operations would be automatically completed; ◆Color touch screen operation and display of test process and result; ◆Test data can be automatic stored, inquired and also copied via USB port; ◆Test results can be printed by miniprinter; ◆Equipped with test rack, test sample forming die for flat round wires and with round wire twist device and weight; ◆Test box door is provided with safety interlocking device, compliant with relevant regulations on high voltage testing equipment. Major Technical Parameters Rated power of transformer ≥500VA Scope of test voltage 250~5000V Scope of test voltage indication error ＜±2% Test voltage drop ＜2% Number of samples 11 Sample test time 1S Breakdown alarm current ≥5mA Input power AC220V±5% 50Hz Consumed power ≤700W Working environment Temperature: 0-40℃; Relative humidity: ≤85% Overall dimensions L×W× H 550×650×1700mm Weight 80kg go to product group+

Intelligent tensile strength tester Performance Characteristics of Product ◆Executive standard: GB/T4074.3-2008/IEC60851-3; Inspection standard: JB/T4279.3-2008 ◆Applicable to metal wires with pulling strength ≤3000N; ◆Test process would be automatically completed and, after user inputting wire size of samples to be measured, the instrument would automatically calculate tensile strength; ◆Application of matured advanced human-computer interface would provide a hint for test operating procedure and display test results of elongation, pulling strength and tensile strength; ◆Two test modes are available: Micro-fine wire and medium & large wire; ◆50N-3000N sensors can be switched over arbitrarily; ◆Automatic outrange protection for instrument; ◆The application of software facilitates instrument’s on-line operation and control as well as data analysis and comparison, and allows for display of stress-strain curve chart of 15 samples in different colors; ◆Automatically calculate the average of each test result of less than fifteen samples; ◆Number and save test results and corresponding curves automatically in chronological order; ◆Report of test results can be generated and printed out; ◆Instrument is provided with sensor self-calibration function and equipped with standard weight for calibration; ◆Servo motor and high precision ball screw is used; ◆Clamps are designed on the basis of characteristics of wires and can be conveniently loaded and unloaded with samples; ◆All test data can be automatically transmitted to upper computer, and be saved and analyzed by DMS-15 quality inspection data management system for enameled winding wire. Major Technical Parameters Start distance between two clamps (200mm or 250mm) ±0.5mm two modes adjustable Displacement distance of movable clamp ≥80﹪(≥160mm or 200mm) Stretching speed of sample 50~400mm/min adjustable Error between displayed and actual elongation value ＜1%; Dynamometry accuracy Within ±0.2% of indicating value Test force resolution 0.10N Input power AC220V±10% 50Hz Consumed power ≤400W Overall dimensions L×W×H 600×400×1050mm Weight 75kg ●Standard configuration: ◆Microwire: One 50N and 500N sensor for each; One 20N standard weight; One SC-5E software CD; ◆Medium and large wires: One 500N and 3000N sensor for each; One SC-5E software CD; ●Sensors available: 100N, 200N, 1000N and 2000N ●Optional Model: SC-5D elongation and tensile strength tester (desktop) go to product group+

Intelligent elongation tester Performance Characteristics of Product ◆Executive standard: GB/T4074.3-2008/IEC60851-3; Inspection standard: JB/T4279.3-2008 ◆Used to test elongation (ductility) of copper wires covered with φ0.018-φ3.000mm enamel, silk or other insulation materials and other metal wires with tensile strength ≤2000N; ◆Application of SCM control allows for fast operation and strong anti-interference capacity; ◆Application of matured advanced human-computer interface would provide a hint for test operating procedure and display test result; ◆Clamps are designed according to characteristics of various wires to prevent samples from breaking at clamp jaws, easy to load samples and, after samples are compressed, enamel can be automatically broken; ◆While sample is broken, movable clamp would automatically stop moving, with error between displayed and actual elongation value less than 1%; ◆All test data can be automatically transmitted to upper computer, and be saved and analyzed by DMS-15 quality inspection data management system for enameled winding wire. ●Optional Model: SC-5 Elongation Tester Major Technical Parameters Start distance between two clamps 200±0.5mm Stretching speed of sample 300±60mm/min Maximum elongation testing range ( displacement distance of movable clamp) ≥80% (≥160mm) Display of elongation LCD display, display accuracy of 0.1% Input power AC220V±10% 50Hz Consumed power ≤200W Overall dimensions L×W×H 640×420×410mm Weight 45kg Note: non-standard products can be ordered according to requirement. go to product group+

Elongation tensile tester Performance Characteristics of Product ◆Executive standard: GB/T4074.3-2008/IEC60851-3; Inspection standard: JB/T4279.3-2008 ◆Used to test elongation (ductility) of copper wires covered with φ0.100-φ3.000mm enamel, silk or other insulation materials and other metal wires with tensile strength ≤2000N; ◆Application of SCM control allows for fast operation and strong anti-interference capacity; ◆Preset elongation of samples with two-digit toggle switch and, when the preset value is reached during test, motor and counter would automatically stop action and display results; ◆The instrument is capable of measuring elongation while also the tensile force and holding the maximum tensile force value during stretching; ◆Clamps are designed according to characteristics of various wires to prevent samples from breaking at clamp jaws, easy to load samples and, after samples are compressed, enamel can be automatically broken; ◆While sample is broken, movable clamp would automatically stop moving, with error between displayed and actual elongation value less than 1%; ●Optional Model: ◆SC-5C elongation and tension tester (copper-clad aluminum conductor) ◆SL-A elongation and tension tester (microwire, maximum load 5kg) Major Technical Parameters Start distance between two clamps (200mm or 250mm) ±0.5mm two modes adjustable Stretching speed of sample 300±60mm/min Maximum elongation testing range ( displacement distance of movable clamp) ≥80﹪(≥160mm) Display of elongation Three-digit LED automatically displays test results with accuracy of 0.1% Display of tension value Four-digit LED automatically displays test results with accuracy of 0.2% Input power AC220V±10% 50Hz Consumed power ≤200W Overall dimensions L×W×H 640×400×420mm Weight 45kg ●Optional range of sensor: ◆Microwire: 20N, 50N, 100N, 200N and 500N ◆Medium and large wires: 1000N, 2000N, 3500N and 5000N go to product group+

Snap tester Performance Characteristics of Product ◆Executive standard: GB/T4074.3-2008/IEC60851-3; Inspection standard: JB/T4279.5-2008 ◆Used to measure the film adhesion property of enameled round wires with nominal conductor diameter of 1.000mm and below; ◆Built-in small ultra-quiet air compressor would provide power supply and automatic constant pressure; ◆Samples, while being jerked, would not move and slip out; Major Technical Parameters Jerking speed ≥3m/s Start distance between two clamps 250±1mm Maximum moving distance of movable clamp 125mm Working pressure 0.4~0.8MPa Input power AC220V±10% 50Hz Consumed power ＜150W Overall dimensions L×W×H 650×405×425mm Weight 55kg ●Optional Model: JLS-10 Stretching Tester (Subject to NEMA and GB/T4074) go to product group+

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