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Electric vehicle motor flat wire drawing and rolling line Usage and characteristics: Used for the front part of the enamel production line, linked with the enamel production line, round drawing+flat rolling+flat drawing+flat drawing, used for producing small-sized enamel flat wire ★ Applicable materials: Copper rod (oxygen free or low oxygen) ★ Incoming wire diameter of 2~8mm, product cross-sectional area ≤ 30mm ² ★ Quick roll change ★ High precision hard alloy roller, roller runout<1 μ m ★ Dual servo drive rolling, maximum linear speed 50m/min ★ Electric roll gap adjustment Equipment components drawing-rolling-drawing-drawing Usage and characteristics: Used for the front of the enamel production line, linked with the enamel production line, using the "rolling+drawing" process (flat rolling+flat drawing+flat drawing), for producing small-sized enamel flat wire. ★ Applicable materials: Copper rod (oxygen free or low oxygen) ★ Incoming wire diameter of 0.4~2mm, product cross-sectional area ≤ 10mm ² ★ Quick roll change ★ High precision hard alloy roller, roller runout<1 μ m ★ Dual servo drive rolling, maximum linear speed 180m/min ★ Electric roll gap adjustment Usage and characteristics: Used for the front of the enamel production line, linked with the enamel production line, flat rolling+flat pulling+flat pulling, used for producing small-sized enamel flat wire ★ Applicable materials: Copper wire (oxygen free or low oxygen) ★ Incoming wire diameter of 0.05~0.5mm, product cross-sectional area ≤ 3mm ² ★ Quick roll change ★ High precision hard alloy roller, roller runout<1 μ m ★ Dual servo drive rolling, maximum linear speed 150m/min ★ Electric roll gap adjustment go to product group+
CTC CONDUCTOR PRODUCTION LINE CTC Conductor production line is a specialized equipment used for manufacturing transposition wire windings for energy-saving transformers of 1000 kVA and below. The main function of the equipment is to accurately perform small edge bending on a certain number (odd) of enameled flat wires through a transposition device, repeatedly cross transposition, weave them into bundled wires, and then wrap them with paper insulation to become products. Structural features: (1) This production line can be customized with 24-96 tray output lines according to customer requirements. Crossing type ultra long distance laying, with a large laying angle of less than 16. Medical grade stainless steel conduit with mechanical complete anti twist system and inner wall mirror treatment. (2) Forced horizontal device with fine adjustment tension for 8-10 ° (3) constant pressure double push type displacement operation, displacement distance 22-35mm, no gap adjustment, displacement action frequency<120 times/minute. The surface of each mold can be coated with ion spray industrial ceramic technology (4) tension complementary paper packaging, with an overlap coefficient of 40% -70% set arbitrarily, a gap winding width<2mm, and a self selling cross shaped wire frame. (5) Dual station track type traction, inductive display and adjustment of traction force (6) adopts AC servo variable frequency drive+program controller+industrial control type 14 "color screen+communication method for data exchange, realizing high-precision synchronous control, memory and self correction, remote diagnosis of each component's separate transmission. 1.https://youtu.be/TQMnqm9x3sA go to product group+
A new flexible Combination flat wire enameling Dies A new flexible Combination flat wire enameling Dies It is one kinds of professional tool for flat Cu/Al wire enamel coating, which is a ew generation of invention patent and the practical patent product.The mold was invented in 2017 and has been used in the Chinese market for 8 years. The technology is mature and widely praised by customers.Easy to operate, no need to change the dies by cutting the wire, saving raw material and time costs. Video: https://youtube.com/shorts/TEOQnIvjF28?si=M7E6LvNmE6Xz9ksT go to product group+
Ultrasonic cleaning Machine for Copper /Aluminum Wire/Strips Online Ultrasonic cleaning copper ,aluminum wire/strips for enameling machine. Install between payoff and enameling machine. go to product group+
Flat Wire Precision Drawing Machine Specially designed flat wire drawing machines to to increase tensile strength of strip Flat wire re-drawing machine (1) Entry range: 3-12.5mm wide, 1.0-3.8mm thick flat wire (2) Mechanical speed: 180 meters/minute/Max. (production speed is determined according to different specifications). (3) Drawing range: less than 25% reduction in surface area (4) Flat drawing dies: 1 (5) Flat Puller Outer Diameter: 750mm, Drawing Oil Concentration 15%, PH 8.0-9.5, Conductivity 2000 (6) Mold outer diameter: Flat wire 50MM (25-40 wide). (7) Flat wire drawing motor: 15HP reducer AC motor and 15HP tension type frequency converter (8) Wire collection motor: 10HP reducer AC motor and 10HP tension type frequency converter (9) Cable laying servo motor A: 3KW+PLC (10) Roll up capacity: 1000 KG/MAX, (spool 800 * 400 * 450 or as specified by the customer) (11) Brake: Pneumatic disc brake go to product group+
6-dies drawing+five stations precision rolling mills Production scope: Suitable for rolling copper flat wire with rounded corners. Finished product cross-section: 3-25 mm ² wire R-angle and tolerance: in accordance with the latest version of GB/T 5584 R-angle: 0.5-1mm 1≤b/a≤12 Feed material: Low oxygen copper rod (SCR or equivalent). Finished product size accuracy: Inlet diameter: Φ 3~Φ 8mm, with no oil, dust or dirt on the inlet surface, and no intermediate annealing treatment; Thickness direction: ± 0.005mm; Width direction: ± 0.01mm. Rounding radius: in accordance with GB/T 5584. Acceptance criteria: Feed material: Low oxygen copper rod (SCR or equivalent); Incoming line: wire diameter ≤ Φ 8mm, tensile strength ≤ 250MPa; Line diameter range ≤ 0.01mm; Finished product thickness and dimensional accuracy: ≤± 0.005mm; Surface roughness: ≤ Ra0.8 without bamboo joints Size measurement method: The whole machine runs steadily at the set speed for 5 minutes before rolling for 200 meters, removing 50 meters of tail samples, taking 150 meters of samples, and measuring any size. Wiring quality: The wiring is neat, the gaps are uniform, flat, and there are no defects such as buckling, stacking, or bending. The U-turn wiring is smooth; Note: Acceptance of the status of the I-shaped wheel (based on the inner hole of the I- shaped wheel, radial runout ≤ 1mm, inner side runout ≤ 1mm). Acceptance quantity: Select three typical specifications (to be provided by the customer), with each specification not exceeding 3000Kg. Tensile strength of incoming line: ≤ 250MPa Rolling passes: 5 passes Operating speed: The maximum designed linear speed is 400m/min, and the rolling and drawing processes are determined through negotiation between both parties; Or refer to the production process of Party B in the same industry and similar models. (Party B shall cooperate with Party A to develop production processes and meet Party A's product process requirements) go to product group+
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